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Flanged-End Pipeline Emergency Repair Clamp
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Flanged-End Pipeline Emergency Repair Clamp

Flanged-End Pipeline Emergency Repair Clamp

The Flanged-End Pipeline Emergency Repair Clamp is for sudden breaks at flange roots. The flange root is one of the weakest points on a pipe. Stress concentrates there. Corrosion attacks there. Weld defects show up there. When a flange root breaks, the leak is massive. Our clamp fixes it without removing the flange, without welding, and without stopping water flow.
 

Fixes Breaks at Flange Roots

 

 

The Flanged-End Pipeline Emergency Repair Clamp is for sudden breaks at flange roots. The flange root is one of the weakest points on a pipe. Stress concentrates there. Corrosion attacks there. Weld defects show up there. When a flange root breaks, the leak is massive. Our clamp fixes it without removing the flange, without welding, and without stopping water flow.

 

The clamp has two main sections. One section bolts to the flange face using the existing flange bolt holes. The other section wraps around the broken pipe. The flange section uses the original flange bolts to anchor the clamp. The pipe section seals against the pipe OD. Together, they create a new sealed chamber around the break. This chamber replaces the damaged pipe wall. The clamp handles both axial water thrust and radial water pressure.

 

We hold many patents for flange-end repair products. Our technical team can custom-make the clamp based on your flange drawing and pipe size. We hydro-test every product before shipping. We can work from site photos and dimensions for remote confirmation.

product-800-800

 

 

Saved a Pump Station from Long Shutdown

 

 

A large pump station had a DN300 flange root break. The water pressure was 1.2 MPa. The leak forced an emergency shutdown. Three towns lost water supply. The pump station contacted us for an emergency custom clamp. We delivered it in three days. The installation team bolted it to the existing flange holes. They tightened the pipe section bolts. The system passed the pressure test on the first try. Water supply was restored in four days.

 

We offer a 10-year warranty. The clamp comes with installation bolts and spare gaskets. Custom lead time is typically 15 to 20 days.

product-800-800

 

 

Technical Specifications

 

 

Parameter

Specification

Application

Flange root pipe breaks

Working Pressure

≤1.6 MPa

Housing Material

QT450 ductile iron (flange + wrap integrated)

Sealing Material

EPDM rubber

Bolt Grade

8.8 high-strength steel

Surface Treatment

Epoxy powder coating

Diameter Range

DN50 – DN400

Custom Lead Time

15 – 20 days

Warranty

10 years

 

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